Product Description

Product Description

Quick details

Gland —-High grade ductile iron

Tube  —–Cold drawn honed tubling

Piston—–High grade ductile iron

Piston rod—-Chromed C45

Piston seal—-Urethane seal

End cap—-Casting seel

Mounting style—-Pins and clips included

Gland seals—-Polyurethane U-cup

Rod wiper—-Urethane snap in

Paint color—-Semi-gloss black, grey, red

1.Light-weight,high strength

   Base on the nature of construction work,the hydraulic cylinders need to suit for high strength,high

   using frequency,high fatigability.to promise the sability and reliablity of application.

2.the seal system

   select the excellent seal kits from japan and germany.adopt the advanced physical design,make

   sure the hydraulic cylinder get the best piston rod oil film

3.cylinder body

   adopt the good-quality alloy honed tube,though cold-drawing and rolling,to reach an excellent

   toughness and surface hardness.improve the wear-resistance.

4.piston rod

   middle frequency induction hardening and tempering,chrome plated on rod surface to improve the

   anti-rust ,wear-resistance and anti-scratch property.

5.safety/cushioning fuction

   The inside of cylinder set up an cushioning device in the end of stroke,it can absorb the juge inpact.

Technical Specification size.
 

cylinder diameter (mm)

piston rod diameter (mm)

max stroke (mm)

40

20

22

25

500

50

25

28

32

600

63

32

35

45

800

80

40

45

55

2000

90

45

50

63

2000

100

50

55

70

4000

110

55

63

80

4000

125

63

70

90

4000

140

70

80

100

4000

150

75

85

105

4000

160

80

90

110

4000

180

90

100

125

4000

200

100

110

140

4000

220

110

125

160

4000

250

125

140

180

4000

 Cylinder tube machining

  
  
  Piston 
  

Application boom cylider, stick cylinder, Dozer cylinder.
 

Excavator Type Name Stroke  (mm) Installation Diameter(mm) Cylinder Diameter(mm) Rod Diameter(mm)
5.5T Boom Cylinder 710 1120 115 65
Stick Cylinder 815 1210 90 55
Bucket Cylinder 605 945 85 55
Dozer Cylinder 150 500 110 60
6.5T Boom Cylinder 885 1311 110 65
Stick Cylinder 900 1300 90 60
Bucket Cylinder 730 1120 80 50
Dozer Cylinder 145 565 130 70
11.5T Left Boom Cylinder 980 1480 100 70
Right Boom Cylinder 980 1480 100 70
Stick Cylinder 1571 1530 115 80
Bucket Cylinder 885 1375 95 65
18.5T Left Boom Cylinder 1195 1790 120 85
Right Boom Cylinder 1195 1790 120 85
Stick Cylinder 1405 2000 130 95
Bucket Cylinder 1110 1630 110 80
20T Boom Cylinder 1285 1870 120 85
Stick Cylinder 1490 2075 135 95
Bucket Cylinder 1120 1680 115 80
23T Boom Cylinder Assembly 1295 1870 130 90
Stick Cylinder Assembly 1675 2225 140 100
Bucket Cylinder Assembly 1156 1744 130 90
26T Boom Cylinder Assembly 1420 1980 139 100
Stick Cylinder Assembly 1748 2348 149 110
Bucket Cylinder Assembly 1130 1753 134 100
40T Boom Cylinder Assembly 1495 2135 160 110
Stick Cylinder Assembly 1790 2480 170 110
Bucket Cylinder Assembly 1285 1990 160 110

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment 30%TT in advance. 70% T/T before shippment

Certification: GS, RoHS, CE, ISO9001
Pressure: High Pressure
Work Temperature: Normal Temperature
Acting Way: Single Acting
Working Method: Straight Trip
Adjusted Form: Switching Type
Samples:
US$ 30/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

hydraulic cylinder

Are there any emerging trends in hydraulic cylinder technology, such as smart features?

Yes, there are several emerging trends in hydraulic cylinder technology, including the integration of smart features. As industries continue to adopt advanced technologies and seek greater efficiency, hydraulic cylinders are being equipped with innovative capabilities to enhance their performance and provide additional benefits. Here are some of the emerging trends in hydraulic cylinder technology:

1. Sensor Integration:

– One of the significant trends in hydraulic cylinder technology is the integration of sensors. Sensors can be embedded within the hydraulic cylinder to monitor various parameters such as pressure, temperature, position, and load. These sensors provide real-time data, allowing for condition monitoring, predictive maintenance, and improved operational control. By collecting and analyzing data, operators can optimize the performance of hydraulic systems, detect potential issues in advance, and prevent failures, resulting in increased reliability and reduced downtime.

2. Connectivity and IoT:

– Hydraulic cylinders are being integrated into the Internet of Things (IoT) ecosystem, enabling connectivity and data exchange. By connecting hydraulic cylinders to a network, operators can remotely monitor and control their performance. IoT-enabled hydraulic cylinders facilitate features such as remote diagnostics, performance optimization, and predictive maintenance. The connectivity aspect allows for better integration with overall equipment systems and enables data-driven decision-making for improved efficiency and productivity.

3. Energy-Efficient Designs:

– With the increasing focus on sustainability and energy efficiency, hydraulic cylinder technology is evolving to incorporate energy-saving features. Manufacturers are developing hydraulic cylinders with improved sealing technologies, reduced friction, and optimized fluid flow dynamics. These advancements minimize energy losses and increase overall system efficiency. Energy-efficient hydraulic cylinders contribute to reduced power consumption, lower operating costs, and a smaller environmental footprint.

4. Advanced Materials and Coatings:

– The use of advanced materials and coatings is another emerging trend in hydraulic cylinder technology. Manufacturers are exploring lightweight materials, such as composites and alloys, to reduce the overall weight of hydraulic cylinders without compromising strength and durability. Furthermore, specialized coatings and surface treatments are being applied to improve corrosion resistance, wear resistance, and lifespan. These advancements enhance the longevity and reliability of hydraulic cylinders, particularly in demanding environments.

5. Intelligent Control Systems:

– Hydraulic cylinder technology is embracing intelligent control systems that optimize performance and enable advanced functionalities. These systems utilize algorithms, machine learning, and artificial intelligence to automate processes, adapt to changing conditions, and optimize hydraulic cylinder movements. Intelligent control systems can adjust parameters in real-time, ensuring precise and efficient operation. This trend allows for increased automation, improved productivity, and enhanced safety in hydraulic system applications.

6. Predictive Maintenance:

– Predictive maintenance is gaining prominence in hydraulic cylinder technology. By utilizing data collected from sensors and monitoring systems, predictive maintenance algorithms can analyze the condition and performance of hydraulic cylinders. This analysis helps to identify potential failures or degradation in advance, enabling proactive maintenance actions. Predictive maintenance reduces unplanned downtime, extends the lifespan of hydraulic cylinders, and optimizes maintenance schedules, resulting in cost savings and improved equipment availability.

7. Enhanced Safety Features:

– Hydraulic cylinder technology is incorporating enhanced safety features to improve operator and equipment safety. These features include integrated safety valves, load monitoring systems, and emergency stop functionalities. Safety systems in hydraulic cylinders help prevent accidents, protect against overloads, and ensure reliable operation. The integration of advanced safety features contributes to safer working environments and compliance with stringent safety regulations.

These emerging trends in hydraulic cylinder technology demonstrate the industry’s focus on innovation, performance optimization, and sustainability. The integration of smart features, connectivity, advanced materials, and predictive maintenance capabilities enables hydraulic cylinders to operate more efficiently, provide real-time insights, and enhance overall system performance. As technology continues to advance, hydraulic cylinder technology is expected to evolve further, offering increased functionality and efficiency for various industries and applications.

hydraulic cylinder

Handling Challenges of Different Fluid Viscosities in Hydraulic Cylinders

Hydraulic cylinders are designed to handle the challenges associated with different fluid viscosities. The viscosity of hydraulic fluid can vary based on temperature, type of fluid used, and other factors. Hydraulic systems need to accommodate these variations to ensure optimal performance and efficiency. Let’s explore how hydraulic cylinders handle the challenges of different fluid viscosities:

  1. Fluid Selection: Hydraulic cylinders are designed to work with a range of hydraulic fluids, each with its specific viscosity characteristics. The selection of an appropriate fluid with the desired viscosity is crucial to ensure optimal performance. Manufacturers provide guidelines regarding the recommended viscosity range for specific hydraulic systems and cylinders. By choosing the right fluid, hydraulic cylinders can effectively handle the challenges posed by different fluid viscosities.
  2. Viscosity Compensation: Hydraulic systems often incorporate features to compensate for variations in fluid viscosity. For example, some hydraulic systems utilize pressure compensating valves that adjust the flow rate based on the viscosity of the fluid. This compensation ensures consistent performance across different operating conditions and fluid viscosities. Hydraulic cylinders work in conjunction with these compensation mechanisms to maintain precision and control, regardless of the fluid viscosity.
  3. Temperature Control: Fluid viscosity is highly dependent on temperature. Hydraulic cylinders employ various temperature control mechanisms to address the challenges posed by temperature-induced viscosity changes. Heat exchangers, coolers, and thermostatic valves are commonly used to regulate the temperature of the hydraulic fluid within the system. By controlling the fluid temperature, hydraulic cylinders can maintain the desired viscosity range, ensuring reliable and efficient operation.
  4. Efficient Filtration: Contaminants in hydraulic fluid can affect its viscosity and overall performance. Hydraulic systems incorporate efficient filtration systems to remove particles and impurities from the fluid. Clean fluid with the appropriate viscosity ensures optimal functioning of hydraulic cylinders. Regular maintenance and filter replacements are essential to uphold the desired fluid viscosity and prevent issues related to fluid contamination.
  5. Proper Lubrication: Different fluid viscosities can impact the lubrication properties within hydraulic cylinders. Lubrication is essential for minimizing friction and wear between moving parts. Hydraulic systems employ lubricants specifically formulated for the anticipated fluid viscosity range. Adequate lubrication ensures smooth operation and extends the lifespan of hydraulic cylinders, even in the presence of varying fluid viscosities.

In summary, hydraulic cylinders employ various strategies to handle the challenges associated with different fluid viscosities. By selecting appropriate fluids, incorporating viscosity compensation mechanisms, controlling temperature, implementing efficient filtration, and ensuring proper lubrication, hydraulic cylinders can accommodate variations in fluid viscosity. These measures enable hydraulic systems to deliver consistent performance, precise control, and efficient operation across different fluid viscosity ranges.

hydraulic cylinder

What factors should be considered when selecting the right hydraulic cylinder for an application?

When selecting the right hydraulic cylinder for an application, several important factors need to be considered. These factors help ensure that the chosen hydraulic cylinder is suitable for the specific requirements of the application and will perform reliably. Here are the key factors to consider:

1. Load Requirements:

– One of the crucial factors to consider is the load requirement of the application. Determine the maximum load that the hydraulic cylinder needs to handle. Consider both the static load (when the cylinder is stationary) and the dynamic load (when the cylinder is in motion). The load requirement will impact the cylinder’s bore size, rod diameter, and overall strength. Choose a hydraulic cylinder with a load capacity that exceeds the application’s maximum load to ensure safety and longevity.

2. Stroke Length:

– The stroke length refers to the distance the hydraulic cylinder needs to extend and retract to perform the desired motion. Measure the required stroke length based on the application’s operational requirements. It is essential to choose a hydraulic cylinder with a stroke length that matches or exceeds the required distance. Consider any potential variations or adjustments in the stroke length that may be needed in the future.

3. Operating Pressure:

– Consider the operating pressure required for the application. The hydraulic cylinder must be capable of withstanding the maximum pressure within the hydraulic system. Ensure that the selected cylinder has a pressure rating that exceeds the application’s maximum operating pressure. This ensures safety and prevents premature failure.

4. Speed Requirements:

– Determine the required speed of the hydraulic cylinder’s movement for the application. Consider both the extension and retraction speeds. Select a cylinder that can achieve the desired speed while maintaining precise control and stability. It is important to choose a cylinder that can handle the required speed without compromising performance or safety.

5. Mounting:

– Evaluate the available space and mounting requirements for the hydraulic cylinder. Consider the mounting type (such as flange, foot, trunnion, or clevis), the available mounting points, and any specific mounting constraints. Ensure that the selected cylinder can be easily and securely mounted in the desired location.

6. Environmental Factors:

– Assess the environmental conditions in which the hydraulic cylinder will operate. Consider factors such as temperature extremes, humidity, exposure to chemicals, dust, or corrosive substances. Choose a cylinder that is designed to withstand the specific environmental conditions of the application. This may involve selecting appropriate materials, coatings, or seals to ensure the longevity and performance of the cylinder.

7. Cylinder Configuration:

– Determine the appropriate cylinder configuration based on the application’s requirements. Consider factors such as single-acting or double-acting cylinders, telescopic cylinders for limited space, or custom configurations for unique applications. Evaluate the specific needs of the application to select the most suitable cylinder configuration.

8. Maintenance and Serviceability:

– Consider the maintenance and service requirements of the hydraulic cylinder. Evaluate factors such as ease of access for maintenance, availability of spare parts, and the reputation of the manufacturer or supplier in terms of customer support and after-sales service. Choosing a reliable and reputable brand can ensure ongoing support and availability of spare parts when needed.

9. Compliance and Standards:

– Depending on the industry and application, certain compliance standards may need to be met. Consider any industry-specific regulations, safety standards, or certifications that the hydraulic cylinder should comply with. Ensure that the selected cylinder meets the required standards and certifications for the application.

10. Cost and Budget:

– Finally, consider the cost and budget for the hydraulic cylinder. While it is important to select a cylinder that meets the application’s requirements, it is also necessary to consider the overall cost-effectiveness. Evaluate the initial purchase cost, long-term maintenance costs, and the expected lifespan of the cylinder. Balancing the cost and quality will help in selecting a hydraulic cylinder that provides the best value for the application.

By considering these factors in the selection process, it becomes possible to choose the right hydraulic cylinder that meets the specific requirements of the application in terms of load capacity, stroke length, operating pressure, speed, mounting, environmental conditions, maintenance needs, compliance, and cost-effectiveness. Proper selection ensures optimal performance, reliability, and longevity of the hydraulic cylinder in the intended application.

China Best Sales 3 Stage Single Acting Piston Sleeve Hydraulic Cylinder for Dump Truck   with Hot selling	China Best Sales 3 Stage Single Acting Piston Sleeve Hydraulic Cylinder for Dump Truck   with Hot selling
editor by CX 2023-11-21